Formlabs New Dental Materials, Applications, and Integrations

Our friends at Formlabs recently announced their newest dental resins to add a range of new capabilities to Formlabs printers, including crown and bridge models, splints, retainers, and soon dentures.

Formlabs Dental 1

If you walk into a dental lab or clinic today, and you’ll find a completely different set of tools than you would have just few years ago. Dentistry is well on its way to fully embracing digital workflows, replacing messy alginate impressions with digital scans and complicated manual techniques with computer-aided manufacturing.

This should come as no surprise. Every set of teeth is unique, meaning that every dental appliance has to be custom-made. The need for mass customization, and the small size of the final products, makes this a perfect application for 3D printing. While material properties were a barrier to broader application of this technology, new biocompatible materials are enabling dentists to 3D print a growing range of products.

To date, Formlabs dental users have completed over 150,000 prints. Today, with the launch of two new Dental Resins, Formlabs is greatly expanding the range of dental products that the Form 2 can produce. With prints every bit as accurate as larger machines that cost $75,000 or more, the Form 2 is increasingly the go-to 3D printer for the dental professionals.

Use Case

Matt Roberts, CDT, talks about his experience running 4 Form 2 3D printers for various applications in his dental lab here: The Future of Dental 3D Printing, with Matt Roberts from CMR Dental Lab.

Meet the New Resins

Dental Model Resin

Dental Model Resin is designed for crown and bridge models with removable dies, it is a high precision, high accuracy resin. It prints crisp margins and contacts within ± 35 microns and removable dies with a consistently tight fit. It has a smooth, matte surface finish and color similar to gypsum make it easy to switch from analog to digital model production.

Formlabs Dental 2

Quad restoration printed with Dental Model Resin.

Dental LT Clear Resin

A Class IIa biocompatible resin, Dental LT Clear’s high resistance to fracture and wear make it ideal for splints, retainers, and other direct-printed orthodontic devices. This clear material polishes to high optical transparency for beautiful final products.

Formlabs Dental 3

Splints printed with biocompatible Dental LT Clear Resin.

3D Printed Dentures

We’re pushing the boundaries of digital dentistry and developing the first integrated, end-to-end workflow for manufacturing high-quality 3D printed dentures. Clinical studies and workflow tests are currently in development at Formlabs and partner dental labs, with the new biocompatible Denture Base and Teeth Resins coming in fall 2017.

Formlabs Dental 4

Dentures printed with biocompatible Denture Base and Denture Teeth Resin.

Learn more about the new Dental Resins here.

Learn More