Are you hearing voices? If not, you should be!

Well, are you hearing voices? You know, the voices telling you how to make more money, or the whispers of how you can improve your business, or maybe they’re loud and proud notices of problems before they occur. Where would such messages of insight and prosperity come from? I’m talking about the voices of all that expensive equipment you have that keeps producing your product.

As manufacturers, we all invest heavily in the equipment, maintenance, and staff to keep it running smoothly or sometimes get it running quickly after unexpected malfunctions. What would it mean to your business if your equipment could tell you how well it’s running and if something is going to malfunction before it even happens? The ability for your equipment to ‘talk’ to you could substantially impact planning, proactive maintenance, utilization, production rates, overall equipment effectiveness (OEE), and most certainly the bottom line.

Business 101 — businesses require a solid Return on Investment (ROI). High cap ex-equipment implies the “I” and requires production to make the “R.” We all run this daily balance of scheduling maintenance, guessing what needs to be fixed, hoping everything runs right over the third shift and talking ourselves into the thought that we’re getting the most from the equipment. Taking a long look in the mirror might challenge that thought.

Considering connectivity is cheaper and ‘nearly’ everywhere, along with easier ways to stream, collect and refine data into actionable information, the realistic impact of the Industrial Internet of Things (IIoT) brings some futuristic opportunities to your desktop for implementation today.

Think About the Possibilities

What if your equipment could self-diagnose problems, predict failure timelines and prioritize maintenance based on enterprise-wide visibility to OEE, production demands and current performance?

How about leveraging Augmented Reality (AR) to peer into the heart of operating equipment for live feedback and real-time vision-based maintenance instruction holo-deck style?

What if you could view the rates and predicted issues of entire production lines from a single-pane-of-glass? Imagine viewing this with live interactive graphics, drill-down analytics, and mashups pulling data from existing silos of information.

While some of this seems like a ‘nice-to-have future state,’ rest assured, this is as real and available as it comes. It’s what can be implemented so you can start hearing voices. It’s ThingWorx. ThingWorx is a tool to enable developers such as yourself to rapidly connect, create, and deploy breakthrough applications, solutions, and experiences for the smart, connected world. Furthermore, ThingWorx Analytics enables you to uncover the true value of your smart connected manufacturing floor data. Learn from past data, understand and predict the future, and make decisions that will enhance outcomes.

If you’d like more information about connecting your products through smart manufacturing, you may find our brochure helpful.

While I’d like to think I’m a good storyteller and an artist, I’m pretty sure I’m not ‘awesome’ at either. That’s one more reason to pay attention to Augmented Reality (AR) these days.

As an engineer and a designer, I frequently find myself trying to explain a widget, a feature, or a design to someone. Often this takes lots of hand-waving, white-board markers, and innumerable sketches. This got better over time with improved drawing skills and communication techniques. It was even better still when I could put a physical model in someone’s hands by using a 3D printer for rapid prototyping. Well, things just got a lot more interesting when we started using AR through ThingWorx Studio to do virtual prototyping.

While I spend most of my time designing business strategies for the IoT and connecting products using ThingWorx as an IoT platform, the AR portion of ThingWorx is simply fun to use. One great way to employ the tool is to super-impose streaming data and information directly onto the product while looking through a mobile device. AR Prototyping, on the other hand, is the ability to superimpose alternate designs into the real world through a mobile device such that you can experience a design as it was intended. The kicker is that you can whip together a couple dozen designs, review them virtually — in person or remotely — and have a fabulous understanding of the design in less time than it takes to print even one prototype.

In the video below we’re playing with the app ThingWorx View by PTC. Watch this model of a motorcycle come to life with Augmented Reality (AR). We’ve used this technology for virtual prototyping. For some of our customers we are able to swap in and out CAD models to virtually prototype new designs and configurations.

So, if you’re like me and you want to convey a design idea in a hurry — even faster than a rapid prototype — you should really look into AR Prototyping. This has sliced-bread beat no problem.

If you want to start virtual prototyping, ask us how here! We’d love to help you transform the way you design and connect to your products.