- Reuse and instrument released designs
- Embed sensors into new designs
- Connect CAD models via digital twins to real-world data
- Use real-world sensor data in CAD design
- Integration with ThingWorx, the world’s leading industrial IoT platform
- Prepare for Product as a Service
Remember in 1977 when Ken Olson, the founder of Digital Equipment Corporation said, “there is no reason anyone would want a computer in their home”? Boy was he wrong. Not even a leader in the technology industry could predict how quickly our usage of technology would change.
If you don’t make an effort to keep up with the fast pace of technology; you will fall behind. It’s critical that you proactively embrace and move towards digital processes to ensure that future products better meet the needs of customers.
What better way to keep up with the future than making highly accurate product performance and behavior predictions with the right design tools?
PTC developed a Creo extension called Creo Product Insight. It lets designers and engineers incorporate the latest sensor technology into their designs.
What is Creo Product Insight?
Creo Product Insight captures and analyzes product data from live sensors on prototypes and products directly within your CAD model. This tool produces a digital twin, an exact replica of a physical prototype in a virtual CAD model, to mirror the performance of a product under real-world conditions.
How does it work? You add digital sensors from a library directly into your CAD models in Creo. Then you connect them to the data streams from physical products. Whether you’re looking to get more value out of your prototypes, design smart connected products, or use data to improve the quality of existing products, the Creo Product Insight Extension allows you to design smarter.
So how are organizations keeping up with the digital transformation with the Creo Product Insight Extension?
Improving New Product Design
When you’re improving new product design you’re most likely basing your design decision on assumptions and historical data. This puts you in a difficult spot because you may not have up-to-date-information which may cause inaccurate solutions and error-prone results.
Creo Product Insight allows you to validate design assumptions using real-world data from the field directly in Creo’s simulation and analysis tools. Using this extension also decreases your reliance on building prototypes because it gives you live product performance and behavior.
Improving Existing and Next-Generation Product Designs
The absence of real-world product data stunts the optimization of current and future products. If you had access to real-world data, you would be able to validate design criteria against customer usage data and mitigate risk of product failure, warranty, repair, and liability.
With Creo Product Insight and ThingWorx you can analyze field data and provide meaningful information back to engineering. Using real-world data allows you to identify opportunities for new products in the market and understand over and under engineered designs to reduce product life cycle costs.
Improving Smart Connected Product Design
The lack of specialized tools that support smart connected products puts you at risk of falling behind the digital transformation process. When sensors and a strategy to capture real-live data are disconnected from your design process there is no way to deliver the value that your customers deserve out of their products.
Creo Product Insight gives you the ability to optimize sensor replacements, choose a sensor type, and validate data capture requirement during the design process. The extension creates an integrated design process that delivers optimal value from smart connected products.
Creo Product Insight Capabilities and Benefits
Capabilities:
Benefits
- Eliminate manual workflows to use real-world sensor data in design
- Optimize products to real-world conditions
- Ensure that future products better meet the needs of customers
- Creo analyses outside of the design office
- Decrease reliance on physical prototyping
Creo Product Insight Licensing and Creo Version Capabilities
The Creo Product Insight is an add-on extension that is available for subscription licensing only. You do not need ThingWorx to use this extension – although using ThingWorx with it will fully optimize your results.
“Physical” Sensors – Creo 4 (M020):
- Easily define and place ‘measure’ sensors by adding physical sensors to Creo Assemblies
- New Instrumented sub-type to protect reused/released design data
- Associated parameter and input definitions and associated calculations
- Define (physical) calculating sensors (M020) to report analysis results (center of gravity, mass, area, etc.)
UX Sensors – Creo 4 (M030 & M040):
- Connection to ThingWorx to support reporting analyses results (M040)
- Run Creo analysis using Behavioral Modeling, Simulation, and Mechanism Dynamics (M040)
- Read real-world data from ThingWorx (or CSV data file) and use input variables to run analyses and report results back to data tables
“Virtual” Sensors – Creo 4 (M050):
- Specialized Virtual sensor handling – (excluded from BOM, meshing, and graphics)
- Directly connect and read sensor data from file or ThingWorx
- Use real-world sensor data to drive simulations
- Creo as a Service from ThingWorx (M050)
- Save/Export analysis results together with input values back to data file
Get live data from CAD models
Download the Creo Product Insight datasheet or watch this webinar replay to learn more and see if your organization could benefit from collecting live data directly within your CAD models. I’m willing to bet it can.
It’s no wonder people like you are researching ways to reduce downtime. A 2016 ITIC survey found 98% of organizations said a single hour of downtime cost over $100,000. 81% of respondents said an hour of downtime cost their organization over $300,000!
Remote monitoring, remote diagnostics, and predictive analytics are helping organizations reduce downtime. They’re transforming the way companies manage and service their manufacturing operations. As Gary Wollenhaupt calls out in his article about how IoT Slashes Downtime with Predictive Maintenance; manufacturing machinery and other assets can now be connected to the industrial internet of things. Predictive maintenance will begin to replace scheduled maintenance based on mileage, time, usage, or other predictive measures.
We now have the ability to digitally peer into the inner workings of an asset to understand performance, tolerance, temperature, or any number of other factors that can be measured using sensors and device networks. When harnessed, this data is the is the answer to the question being asked by many organizations – “How do I reduce downtime and increase productivity?”
There are many tools on the market to collect the data streaming from sensors and turn it into useful information. We recommend PTC’s suite of industrial connectivity / Industrie 4.0 solutions. We’re not alone. Forrester Researched named PTC and IoT Software Platform Leader and PTC’s ThingWorx was named a leader in “IDC MarketScape: Worldwide IoT Platforms (Software Vendors) 2017 Vendor Assessment.” PTC’s integrated solution suite includes ThingWorx, Vuforia, Kepware, and others.
Our team of solution architects and technical experts can help define and implement the solution(s) you need. We want to help you begin remotely monitoring your assets, whether manufacturing or remotely deployed (products), and leverage predictive analytics to reduce downtime and save money. It may involve a custom solution set, or it could simply be PTC’s eacy-to-deply Manufacturing Apps.
EAC is here to take on as much or as little of your project as necessary. We can simply provide the software for your own team to implement. Or we can manage the entire process from installation, to implementation, to integration and front-end development.
Please contact us. We want to help you leverage technology to reduce downtime and improve your bottom line.
Here is a better description of the solutions mentioned above:
The ThingWorx platform includes compatible modules that deliver the functionality, flexibility, and agility enterprises need to implement industrial IoT apps and AR Experiences. This includes industrial connectivity, analytics, and application enablement. ThingWorx is unrivaled in its ability to help companies quickly connect data streams and publish dashboards or mashups.
Kepware is a single solution for collecting, aggregating, and providing secure access to industrial operations data. The ThingWorx Native Interface integrates the Kepware KEPServerEX with ThingWorx easily and securely. This integration lets organizations take data streams from almost any manufacturing asset and present it in a useable format. The Kepware family also offers a predictive analytics engine in addition to other Machine-to-Machine (M2M) and Data Tunneling solutions.
Vuforia is PTC’s solution for creating rich augmented reality experiences for applications such as work instructions, user training / manuals, asset monitoring, and service instructions. It lets users leverage the richness of 3D and insights from IoT to deliver compelling augmented reality experiences the help improve efficiencies, build better products and enable safer, more productive workers.
It’s finally here, the next big thing-Augmented Reality (AR) AR is finally moving from ‘a neat idea’ to ‘a necessary tool.’
Like any new technology, AR has gone through its awkward teenage years; clumsy, hasn’t grown into its ears, and doesn’t quite know what it wants to do with its life. It’s no different than the likes of portable computing, the smart phone, or any other modern technological marvel. (here’s a hilarious slide show of the early life of portable computing from itworld.com)
AR is finally coming into focus for many companies. People in various roles are starting to see how AR can reduce human errors, simplify the transfer of information, and provide insight to end users and managers alike. And I’m not even going to get into the endless possibilities involving customer engagement and experience. When a technology moves from video games and parlor tricks into serious applications like technical publications, assembly instructions, maintenance and support, and plant operations…it’s arrived.
Computing power and hardware has all but caught up to the demands of AR applications. Your company should either have, or be working on a strategy to take advantage of AR. If you don’t believe me, then maybe you’ll believe the Harvard Business Review. EAC Product Development Solutions is here to support your adoption of Augmented Reality and other Internet of Things (IoT) smart connected operations and product applications. Whether you’re getting a plan together, trying to obtain buy-in from the rest of your organization, selecting the right software platform, implementing a solution, or developing ‘experiences’ (that’s what AR and IoT applications are typically called); we’re here. We have teams of experts to make sure you successfully transform the way you design, manufacture, connect to, and service your products and organization.
As the leading PTC North American partner we offer our customers all of PTC’s technology solutions: ThingWorx, Windchill, Creo, Arbortext, Vuforia, Mathcad, etc. We also have a deep knowledge of the tools, applications, and configurations. This allows us to provide first-class consulting, implementation, and support services to ensure people like you are successful. Give us a call.
Augmented Reality (AR) is a powerful tool used for design reviews, collaboration, and communicating design intent. The AR functionality built into every seat of Creo makes it easier for CAD users to share design info with colleagues, suppliers, customers, and manufacturing partners in a rich, immersive way.
First of all, why use Creo?
PTC Creo, formerly Pro/ENGINEER, is a product design software used by manufacturers for mechanical engineering, design and manufacturing. Creo supports designers from initial concept to design, simulation, and analysis. This CAD tool offers industry-leading capabilities, augmented reality (AR), and the ability to capitalize on the potential of the Internet of Things (IoT) – which enables users to produce better products, more efficiently, and at a lower cost.
Here’s a few examples of how you can benefit from the ability to rapidly create, publish, and share AR experiences directly from Creo.
Creo AR is fundamentally changing the way product stakeholders outside of engineering consume and leverage product data.
Common industry challenges and how to fix them
Share augmented reality experiences
Challenge: You need to quickly, efficiently, and safely get feedback for a design review from a supplier or vendor.
Preparing and packaging models so that people can see them for distribution and review can be a challenge. Engineers typically go through a process of saving a copy the files and keeping track of drawings, assembly, and parts with a risk of compromising intellectual property in the process.
Solution: Creo AR allows you to rapidly define and publish AR experiences that can be distributed instantly only to those who have permission to view it.
Visualize augmented reality experiences
Challenge: You’re unable to convey the size and scale of your design.
It’s difficult to visualize a design if it’s behind a computer screen or you don’t have the means to meet up and physically see the prototype. Engineers can spend a lot of time and money on creating multiple design drafts and prototyping for a short review feedback that could end up relaying to them that more changes need to be made.
Solution: Creo AR allows for immersive design data with full context and scale so that you can interact, explore, and engage with design data.
Creo AR Design Share Extension
The Creo AR Design Share extension allows you to create and manage more augmented reality experiences. The extension allows you to fully control the authoring and accessibility of your company’s AR experiences which protects your intellectual property by preventing access to critical CAD data.
The first 5 AR experiences you create within Creo are free. After that you can purchase the ‘Enterprise package’ which allows you to create 50 models, or the ‘Individual package’ which allows you to create 10 models. Purchasing one of the packages for the Creo AR Design Share extension will also give you permanent shelf life (versus 6 months free) and the administrative control to add and remove authors and viewers as well as add and delete AR experiences.
The value of augmented reality across the Enterprise
Augmented reality goes beyond the ‘cool’ factor. Organizations can make money with the value that AR brings to design, manufacture, selling, service, training, and operations. Talk to our Smart Connected Enterprise experts to learn more about augmented reality.
The Internet of Things (IoT) is transforming the way companies design, manufacture, and service their products and manufacturing floors. ‘Service’ is one of the most notable areas to be impacted by this wave of technology and connected devices. Monitoring assets in the field and on the shop floor gives service technicians access to usage, error, and predictive analytics prior to a repair. As companies continue to adopt the IoT, more organizations are satisfying the prerequisites to easily deploy augmented reality for service.
With the convergence of the digital and physical worlds, manufacturers are using augmented reality as a tool to help improve their service capabilities. Augmented Reality (AR) can deliver the right information at the very moment that it’s needed on the manufacturing floor so that field service technicians and other factory workers can reduce errors, enhance efficiencies, and improve productivity. AR also allows for content to be presented in arguably the most contextual way possible. When accurate information is presented over real-world devices there is little room for error and misunderstanding.
If field service technicians aren’t available to be on-site for a critical situation, then technicians can remotely assist customers with the help of AR. Customers will be able to observe service manuals with interactive 3D animations to disassemble components or work on equipment with which they’re unfamiliar with. If the users need further help, then the experienced field service technician can walk users through instructions while steaming the user’s device view in real time.
Augmented Reality Barriers to Entry
Your service and parts information have to be accurate and up-to-date in order to fully benefit from an augmented reality investment. Making sure your organization has a reliable Service Lifecycle Management system in place is the first step to digital transformation. Without accurate information on parts and equipment, field service technicians could replace the wrong part or be confronted with an outdated, undocumented design.
In order to be labeled a “smart connected enterprise,” a company should have a strategy to connect all of their assets and data; this includes technical publications. Connected technical illustrations have the power to show the current status for every part and piece of equipment. For example, if a mechanic could see a 3D representation of a vehicle’s carburetor and view critical metrics it would help them understand the potential for repairs or future failure.
Your organization needs to be IoT ready – meaning that there needs to be a strategy in place to input sensors on products and equipment. The Internet of Things allows products and assets to send alerts to a maintenance system that assigns a field service technician to perform a repair. Without the sensors that relay information about the status of those parts, and accurate 3D representations, augmented reality devices would be useless because there would be no relevant or up-to-date information to leverage in the field.
The IoT and Augmented Reality are transforming service and enhancing the field service process. Check out EAC’s solutions to see how you can start using AR today.
There’s a lot of buzz around the Internet of Things (IoT) these days and the phrases getting manufactured and tossed around are confusing a lot of my friends.
I’m going to take a stab at clearing up some of the confusion and providing some context for the terms that may be showing up in your social feeds.
First, though, a couple of observations on how we got here.
Some of what is now known as the IoT isn’t new; it’s the Machine to Machine (MTM) and publish/subscribe connectivity protocols (MQTT) that have been around helping factory equipment talk on internal networks since the 1990s.
Other parts have been around for quite a while too; the concept of Application Programming Interfaces (API’s), Representational State Transfer (REST) calls and even the basics of Universal Resource Locators (URL) on the internet.
Add in what I call ‘Pervasive Connectivity,’ which is the idea that wired, wireless and mobile networks are almost everywhere and most people have devices to access these networks in their pockets.
It’s no wonder manufacturing and product development professionals are jumping to take advantage of what appears to be the 4th industrial revolution.
While a lot of the underpinnings are not new, the availability and acceleration of their alignment makes
for something new– and awesome!
Given that backdrop, at EAC we look at the IoT through 3 basic lenses; Smart Connected Products, Operations and Enterprises to see tangible benefits that roll up to trillions of dollars of associated annual impact.
All 3 approaches entail devices which contain a sensor network or data and connectivity of some form with the intent of pushing data to a platform for ingestion.
The platform (at least a good one) makes it easy to ingest from disparate systems and transform it into informational dashboards that help regular people, in regular roles take action and do their jobs more efficiently. It may even help companies create new jobs or whole new sources of revenue.
There’s also a layer of analytics that could happen at either the device (Thing) level or at the platform and cloud level– sometimes both. This is where we’re all headed, but it really boils down to the business case that makes sense of the strategy.
Tackling this new landscape requires not only ‘Things’ and ‘Platforms,’ but the right strategy.
Without understanding a business case, companies are likely to embark on ‘science projects’ that may, or may not result in effective change and growth.
So back to the point, here’s the short version of how I’d define these three approaches to the IoT:
1. Smart Connected Product (SCP)- one product in many places.
This is where a single product, with sensors and connectivity, would be produced by the 1000’s and end up in lots of places in the world.
As it functions, it pushes data to a platform.
The data is turned into information for the producers, service agents, owners, consumers, etc.
This way, the products functionality, performance, location or even the features being used can be tracked and reported to make the next version better, keep the current version going, or ensure timely refills or replacements, just to name a few uses.
2. Smart Connected Operation (SCO)– many assets, typically machines, in one place.
This is the factory setting where millions of dollars’ worth of equipment are already on the books of a
company and they’re trying to get as much from their investments as possible.
Connecting the control systems that are already inside of these machines to a platform grants operations access to the data that is already available, but previously unseen.
It is enlightening and even accelerating to provide direct access to the right information to the right role at the right time.
This can provide real-time and actionable information ranging from a holistic plant view down
to an explicit operation on a specific machine.
3. Smart Connected Enterprise (SCE) – real-time access and visibility to existing silos of data and information.
Think ‘Wrap and Extend’ rather than ‘Rip and Replace.’
This is truly the place we’re all imagining.
It’s the ability to keep in place many of the systems that have developed and grown up in our organizations and weave them together to quickly build role-specific dashboards and mashups that look into separate, and currently existing silos of data and information.
It also provides the ability to weave in new streams of data from newly connected products and even subscribe to existing data readily available in the public domain; weather, traffic, economic forces, etc.
Now integrate that with the ability to quickly and simply provide customers, partners, vendor and service providers with the information they’ve always wanted in relation to your product.. then you’ve really got something.
A smart connected enterprise weaves together the entire enterprise with ways to access the right information in the right place at the right time.
Think mobile mashups, autonomous integrated systems, Augmented Reality, and the list of awesomeness goes on.
This may have gone a little deeper than originally planned, I’ll blame my excitement behind the buzz.
There is truly a massive tangible benefit to getting started down this road.
Note that I said ‘started.’ This isn’t an all-or-nothing proposition. The 3 lenses of the IoT should be implemented strategically over time.
And if you’re speculative or apprehensive, I get it. But I’d challenge you to stuff the skepticism and get started – your competitors already have.
Give us a call and we’ll get you going quicker than you could imagine.
If you’re already on the path and have hit a few speed bumps, we can help.
We’re in the business of transforming the way companies design, manufacture, connect to, and service their products and enterprise, and we don’t let the speed bumps slow us down.
