This is a guest blog written by Jonathan Lang from PTC – you can find the original blog post on PTC.com.

While augmented reality (AR) and computer vision technology are making it possible to wear digital clothing, the concept of a digital thread offers a powerful new framework to unlock data accessibility and add new analytical and decision-making capabilities to your business.

The digital thread is proven to drive speed, agility, and efficiency in the products, operational processes, and related worker tasks.

Let’s take a look at how:

What is a digital thread?

Digital threads seek to create homogeneity and simple universal access to data. They follow a single set of related data as it weaves in and out of business processes and functions to create continuity and accessibility.

A digital thread can be created for many different entities and processes. Most commonly, a thread of a product follows the lifecycle from design inception through engineering and product lifecycle management, to manufacturing instructions, supply chain management, and through to service histories and customer events.

This thread enables enterprises to anticipate and effectively communicate bi-directionally up and down stream of where the product is in its lifecycle, ensuring all participants utilize the most current data and can react quickly to changes or new insights.

Similar threads are emerging for entire operational environments and processes – and even worker tasks and workflows – due to the prevalence of digitization across the value chain driven by technologies like IIoT, AR, MES, and others.

Why do I need a digital thread?

Data discovery accounts for a lot of workers’ time. Integration of disparate information systems in retrospect is costly and jeopardizes goals, deadlines, and market opportunities. A 2018 study by IDC of more than 400 professionals who work with data found that 37% of the time they spent ‘getting to insight’ was searching for information, while only 27% was used for analysis.

In the age of digital transformation, new data challenges have emerged, and digital threads offer a solution to improve the speed and agility of enhanced decision-making promised by all of this data. They’re about removing bottlenecks and improving transparency and accuracy of critical business information across the value chain.

How do digital threads enable digital twins?

While there are benefits to this continuity across related data sets and activities, the advanced versions incorporate physical world sensor data through IIoT capabilities or through the use of physics-based ‘virtual sensors’. Utilizing these physical world proxies of products, processes, and even people and their workflows, AI algorithms can test potential scenarios to find optimization opportunities for a variety of outcomes.

When a digital thread or ‘definition’ of a product or process is applied to a 2D or 3D graphical proxy and real-world data is modeled against it, this is referred to as a digital twin. Digital twin use cases include predictive maintenance and service for products and operational intelligence across an industrial environment.

To achieve a digital twin, a digital thread must first be established. Digital thread is predominantly used to unify and orchestrate data across the lifecycle of a product, from original design, to engineering, manufacturing, operation, and service. This enables product manufacturers to analyze a holistic data set, and ensures that functions across the organization are always working with the most up-to-date information.

With the widespread adoption of IIoT technology, connected worker technology like augmented reality, and increasingly sophisticated MES and supply chain networks, digital threads are quickly expanding beyond products to be the connective tissue enabling operational insights. Woven together into a holistic view of an enterprise across many interrelated processes and functions, the relationship between multiple digital threads is referred to as a digital fabric or mesh.

Even today, digital mesh is forming all around us and will be the foundation upon which we architect and orchestrate digital experiences in the physical world in the future.

To learn more about digital twins, read our blog on how digital twins improve future innovation and product development.

Our world is rapidly becoming a place where big data reigns supreme. Just like a king!

Product lifecycle management is an all-encompassing technology solution for integrating and managing all types of data inherent in the design, development, production, support, maintenance and final disposal of manufactured goods and product offerings.

The ultimate goal of product lifecycle management is to accelerate the entire cycle of product development and improve business efficiency and profitability. In its most basic sense, PLM software is a collaboration tool that facilitates organizations to manage their product information across a wide spectrum of internal and external business processes and functions.

PLM is an integrated system that facilitates the collection, sharing and management of crucial data – a broad-based approach that governs the development of a product right from the idea conception to the ultimate disposal.

One System for Everything: Product Lifecycle Management

The product lifecycle management is a business process management tool that serves as a repository for every teeny little bit of information that might affect a product offering. It is essentially the first place where all product information comes together from different stages of production – be it supply chain, production, procurement or marketing. By consolidating diverse systems in an organization, PLM helps create a coherent data structure to develop, manufacture and retire products.

One of the most compelling benefits of the product lifecycle management approach is to empower businesses to make smart, timely and information-driven decisions at each stage in the overall product lifecycle. Of course, your product development process is unique to your company and a one-fits-all PLM approach might not work for you.

However, like most businesses, your company also depends on the quality of data that is available to make critical decisions on a day-to-day basis. PLM offers a unified, collective intelligence that helps improve the strategic decision-making process, define processes and workflows, eliminate process bottlenecks and accelerate the overall product development process.

Get the benefits that PLM has promised for years

The cradle-to-grave approach of product lifecycle management offers many benefits for companies seeking more efficient, profitable product development, and management solutions.

In the present scenario, PLM has emerged as a single vital source for managing the different aspects of product management throughout the production, development and retirement processes.

It is no secret that faster product development and shorter lead times to market have become the key to marketplace competitiveness and success. With PLM solutions, the product can be developed and finished faster. As a powerful enabling technology platform, PLM applications help integrate people, processes, business systems, and of course data to streamline the product information spinal column for your company.

The innovative technology of PLM enables your business to reduce production and material costs through prototyping, waste reduction and savings through the full integration of engineering processes and workflows. This naturally leads to enhance production efficiency and increased productivity. The robust data analytics tools, such as visual analytics of a PLM application simplify the overall processes, workflows, communications and information flows throughout the production cycle.

It leverages the full potential of integrated business systems and functions across the company, from supply chain to production and from compliance to financial divisions. Product life cycle management solutions ensure more transparency in policy disclosure and the organizational decision-making process.

Acting as a line of a message between owners, managers, suppliers, employees and customers, PLM aids open communication and conversation amongst the various stakeholders. This helps you identify and understand what works and what does not work for your company.

What to look for when purchasing PLM software

When people purchase PLM systems, they essentially invest in technology which provides a wealth of ease and convenience given that the systems are extremely complicated. This is a core reason users often find it difficult to navigate these systems, let alone make full use of all the features it offers them.

When selecting a particular PLM solution for your business, it is important to ensure that it is easy to use, navigate and apply in the various stages of the production cycle.

Another feature to consider is the ability of the PLM software to integrate with and complement readily with the systems and processes already in place at your organization.

The PLM application that you procure from a vendor must come with certain features such as BOM (Bill of Materials) management, reporting and analytics, quality management, change management and product data management.

While these elements help in the overall coordination, tracking, control and management of the various workflows involved in the production, the best PLM software should also offer functionally enabling deeper supplier collaboration, flexibility and accessibility, speed of implementation, environmental compliance and support for existing organizational systems.

PLM Applications for any PLM system

So what are we suggesting? Our solution to an easier way for everyone in your organization (not expert PLM users) to use Windchill and find product data is our EAC Productivity Apps. You can learn more about our EAC Apps on our website.

EAC Product Development Solutions introduces the powerful EAC productivity applications that make it easier for you to view, understand and manage product data.

With one single, simple and powerful interface, you can make better, faster and more effective decisions at your company. Our PLM system applications are compatible with product lifecycle management systems, thereby offering an integrated technology platform for multiple enterprise systems including ALM, MRP, ERP, SLM, CRM, Accounting, and PLM (Windchill). The cookie-cutter PLM solutions by most vendors tend to be overly complicated which inhibit your ability to consolidate task workflows and streamline production processes within your organization.

Our PLM apps work as a connectivity tool, to transform the entire PLM experience. They facilitate user experiences by allowing them to perform functions without prior training, making the PLM interface easy to work with. EAC Productivity Applications provide an added advantage of connecting with a PLM system and altering the user interface, making PLM easy to understand. They have the capability to pool data from many enterprise systems and put it on one screen.

Our goal is to give power to the manufacturers.

We have successfully eliminated the common PLM system bottlenecks and complications by coming up with our own PLM solutions that reduce the bare bones you might experience in run-of-the-mill PLM software and applications available in the market. Our PLM applications were developed to offer you a perfect user experience by improving accessibility to critical data.

With our top of the line PLM apps, everyone can use the system with relative ease and businesses can fully tap into the large PLM investment they were initially promised.

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Making and extending access to product data (also known as data accessibility) is exactly what can put you ahead, especially if your organization has anything to do with product development.

This article explains how to make product data accessible, as well as why product data access is a trend that many organizations are beginning to pursue.

Product data is vital to organizational success

In business and engineering, product development refers to bringing new and existing products to market. During this process, your product data is everything.

Your organization’s product data likely includes computer-aided design (CAD) data, 3D models, parts information, standardized work instructions, product requirements, notes, documents, and more.

This is why your organization’s product development success starts with… you know it… product data.

The reality is, the product data that may only be visible to engineering or management teams is exactly what your entire organization could leverage to make better-informed decisions.

Product data is vital to organizational success because it helps identify business opportunities, predict future trends, and most importantly it is exactly what allows you to generate more revenue.

Data-driven business decisions make or break companies. This is exactly why your product data should be accessible to anyone within your organization who needs it.

People across multiple departments often need to input data into business systems, especially in larger organizations.

If different employees throughout your organization input slightly different information, use non-compatible formats or simply don’t have access to each other’s data – confusion and miscommunication can occur.

These situations lead to mistakes, unnecessary costs, and lost revenue. All of which (I’m going to assume) your business is trying to avoid.

There are many reasons why access to data is important, but let’s address data access methods and tools your organization can use to help extend and make your product data accessible.

The first step to making product data accessible: System integration. System integration  is an ever-popular topic among the IT savvy.

Integrated systems streamline processes, increase efficiency and productivity, reduce costs, and reduce manual entry errors. This is why organizations take steps to integrate business and enterprise systems used throughout their operations.

Integrating your business systems helps keep everyone on the same page by ensuring all staff has access to the same data.

This is especially important when tracking product changes, and I’ll explain exactly why.

Let’s assume an engineer needs to make a last-minute one design adjustment to a product. This is a situation when it is crucial to inform affected departments and stakeholders of product changes as soon as possible.

When system integrations and PLM/ERP tools are in place, everyone throughout your organization (who would need access to specific product data) can access up-to-date information!

Not only does this keep people up-to-date and informed, but it also allows people throughout an organization to compare and contrast the evolution of your products.

Why is that so important?

A cross-functional team’s ability to evaluate the history of product changes through the lens of each individual’s respective discipline will provide a better idea of the impact of product and process changes over time.

By encouraging information-sharing and communication between departments, system integration can inspire collaboration between departments and lead to unexpected business improvements.

When one department gains access to information they didn’t have before, it can help them understand the role in the company better as well as the overall operation of the business.

This knowledge can help them improve performance and productivity, as well as, allow them to make better, more informed decisions.

Recognizing & responding to multiple data user’s product information needs

Although product data management tools (such as PTC Windchill) help organization’s collect and manage data, many enterprise solutions (such as product lifecycle management systems) fail to build user interfaces that non-technical staff can actually understand.

PLM systems can quickly become too complex for many roles across an organization. This can make it hard for users to navigate the system, find information, and ensure they’re getting the right information.

Oftentimes the sole users of PLM enterprise systems tend to be engineers and product designers who create the information. This means other roles are requesting information from the authors, whether they are designers or engineers. 

When this happens, users lose time waiting for the person who created the information, and they take time from the designers and engineers that should be focused on designing and developing products.

The solution: System integration that is focused on data visibility and data accessibility

By integrating your enterprise systems with a focus on data visibility and data accessibility, your organization ultimately supports communication and collaboration across the entire enterprise and value chain.

For instance, product data management tools (such as PLM applications or plugins) can collect and transform your product data. These same product data access tools can also provide a data output with meaningful content, assisting any role (such as accounting, purchasing marketing, etc.) to make smarter and faster decisions which can directly impact your bottom line.

An easy solution to extend product data access

Our company, EAC Product Development Solutions, designed an easy solution to help organizations (like yours) easily extend access to accurate product data.

Our solution is our EAC Productivity Apps.

Our PLM EAC Productivity Applications deliver role-based data mash-ups, that provide just the type of product information that is needed by a particular role.

Our PLM plugin technology works in the back-end to bring together product information stored in multiple enterprise systems (such as ERP, ALM, PLM, QMS, etc) to deliver product data to users in a way that can be easily consumed.

This enables an entire enterprise to get valuable product data and information in just the way that they want it when they need it.

Our Productivity Applications also eliminate time wasted waiting for authors to collect and redistribute product information.

Our EAC Productivity Applications help deliver on the promise of Product Lifecycle Management.

Want to learn more? Let’s have a conversation.

Why is it important to manage your product Bill of Materials (BoM) in a PLM (Product Lifecycle Management)? This is a tough question to answer across the board for every company, but this article breaks down what you need to know.

The level of BoM management in PLM can be dependent on your companies’ products, downstream systems, and product development processes.

With that in mind, here are some general benefits and reasons to manage the creation of your product BoM in PLM.

The benefit of bill of materials management in PLM

PLM in nature is meant to be a tool to help engineering manage their production date while allowing dynamic collaboration and change control throughout the product development cycle.

The data managed in a product lifecycle management system includes CAD and BoM information, as well as additional supporting product information and documentation.

PLM functionality typically allows an organization to store any and all product information in a structured manner. The structured manner is what properly represents the product within all stages of the product’s development.

This includes everything from initial design requirements, to manufacturing requirements and process plans, to quality assurance documents- all linked to a single product structure.

This gives you the ability to graphically see a truly complete representation of any and all products managed within the PLM system.

In addition, many of the top PLM systems (such as PTC Windchill) give you the ability to manage different views of a single bill of material.

For instance, you could see the design or engineering view of the structure and all design information needed for that BoM product structure.

You would also have the ability to look at a manufacturing view that has the structure defined in a way to support the best possible manufacturing process, while it also links to any supporting information and work instructions.

Additionally, you could see a service BoM that represents exactly what is on-site or on the hands of a customer, with linked product information specifically related to service or support (such as a service repair or product manual).

ERP or MES systems are all about the financial and manufacturing execution aspect of product management.

These systems focus on tracking and managing all cost and profit throughout the process.

Because of this, changes are tightly controlled and require significant steps to ensure proper applications across the system.

There are also few systems that allow for full product representation inside of ERP or MES as outlined above. Nor do they fully support many different views of the same BoM.

ERP tends to only manage what is required to properly manufacture or sell a product, which does not always represent the full product design or its full breadth of supporting information and documentation.

There many impacts on these fundamental differences.

When to use PLM for BoM Management

Here are some general concepts as to when to use PLM for BoM management.

When your product development is in the dynamic phases that require many changes and updates at each phase gate, your bill of materials should be primarily managed in PLM.

If your product requires specific requirements management, detailed manufacturing, quality work instructions, or an intensive manufacturing process, it’s in your best interest to use product lifecycle management for your BoM.

At the very least, all of your product information should also be managed, or linked to your product lifecycle management system to ensure full accountability to all information updates required in the instance of change.

Integrating ERP and PLM

At a minimum, if you have an ERP system it’s important to integrate your system together with PLM.

It’s essential to establish key integration points between your enterprise systems that send needed information back and forth to your enterprise resource planning solution. This will help you properly execute new product releases and changes.

By integrating your systems, your ERP processes will ensure all proper tasks and functions are executed in your ERP or MES systems.

From there, your ERP to PLM system integration would send information back to your PLM system to close the loop.

These are our best practices to help you get ahead and to take product data further. We would love to hear about your thoughts about this topic and answer any additional questions you might have. Feel free to drop a comment below or leave an inquiry under let’s talk.

Looking for an easy way to quickly assess your bill of materials and ensure projects stay on-time and on-track?

Here’s why every manufacturing company should be considering product lifecycle management applications.

Expand PLM software usage throughout your enterprise with PLM apps

Let’s face it, no company uses a single product data management system (PDM) or a Product Lifecycle Management (PLM) system for ALL of its organization’s needs.

Your organization likely uses an abundance of different technology software to collect and store data. These technologies can include customer relationship management (CRM) systems, quality management system (QMS) software, enterprise relationship planning (ERP) systems, application lifecycle management (ALM) systems, and so many more.

If your organization currently uses a PLM system, odds are you most likely paid a pretty penny for it. So why not make the most of that product lifecycle system investment and use your system’s complete functionality?!

Product lifecycle applications support, enable, and enhance the value and footprint of PLM software. PLM Apps go a long away to assist and ensure consistent access to up-to-date product data. They can help expand controlled access to valuable content and give functional groups a single simplified view of files, data, and content all within a single browser-accessible screen.

You’re going to want to invest in these kinds of advanced technology solutions that simplify data gathering processes and expand the value of your PLM investment. PLM apps are meant to help you find data easier which reduces user frustration and helps take productivity to new levels within your organization.

PLM applications, also referred to as PLM system plugins, deliver on the dreams of many organizations. They are a simple solution that drastically increases enterprise PLM usage.

PLM apps integrate siloed data from disparate systems

With the use of multiple complex enterprise systems, your organization’s data is most likely held captive in siloed systems. Many PLM applications help connect these disjointed enterprise systems using common application programming interface (API) connection abilities.

PLM apps simply pull data from other enterprise systems into a new user-interface through API integrations. They don’t rely on interface features from other enterprise platforms or systems (besides the data and information they extract), therefore, they are less likely to be affected by a new release of the underlying enterprise systems!

PLM apps simplify searches for the occasional PLM software user

PLM apps change the user interface (UI) and user experience (UX) of your PLM system so that it’s easier to use. This can be useful for occasional or novice users who can feel overwhelmed by the complexity of their PLM system compared to those that use their PLM system on a daily basis.

PLM applications offer user-friendly interfaces that simplify the complexity of PLM systems and make it easier to search, find, locate, and understand product information. In fact, many of these tools even allow organizations to adjust settings for specific users (such as purchasing, marketing, accounting, etc.) so they can access the direct information they need.

PLM apps Many customers we work with use complex product lifecycle management systems such as PTC Windchill or Siemens Teamcenter. Due to the robust capabilities of these enterprise systems (and other PLM systems), many users find product data hard to navigate – especially if they aren’t daily users within these systems.

PLM apps speed up product development processes by providing users with complete access to real-time complex enterprise data.

Product lifecycle applications really do make PLM easier – see it for yourself by watching this short PLM applications video.

Customize PLM apps without disrupting your PLM software

PLM applications and system plugins offer simple and easy ways to customize enterprise product data systems. A PLM Administrator can customize the apps to conform to their company’s goals and prioritization of tasks without disrupting the PLM software itself.

Time after time, we see organizations add PLM customizations to their mainframe PLM software, only to wind up facing dozens of challenges as new system software versions get released. Because PLM apps are an extension of PLM software systems, they are minimally affected by upgraded software versions and updates (if at all).

PLM apps provide organizations with the ability to easily custom tailor simplified product lifecycle management interfaces or mashups. This functionality provides additional value and integration capabilities with other enterprise systems.

PLM Applications offer a brand-new UI for your intricate product data management system; enabling a fresh and simple user experience. They also have started to help organizations solve problems easier and faster with direct, accessible, and instantaneous insights from data.

Your systems are only as good as how you use them. If employees struggle to navigate your product lifecycle system interface, PLM apps are definitely something you should be looking into!

How PLM apps drive flexibility within your organization

PLM applications provide access to PLM information to employees outside of engineering such as marketing, sales, finances, and procurement.

Access to PLM system data provides another way for teams to identify the broad scale of their day to day activities and information. This can help teams understand and prioritize tasks to be more efficient and productive.

This flexibility allows teams to work the way they want. By enhancing a complex system and tailoring each end-user experience, it’s easy to see how these PLM system plug-ins can drastically improve productivity and drive value across an organization.

What is better than providing every department with product information that they want and need to do their job?!

Want to learn more about PLM Applications and how they could pair up with your current enterprise systems? Let’s have the conversation!