Why is it important to manage your product Bill of Materials (BoM) in a PLM (Product Lifecycle Management)? This is a tough question to answer across the board for every company, but this article breaks down what you need to know.

The level of BoM management in PLM can be dependent on your companies’ products, downstream systems, and product development processes.

With that in mind, here are some general benefits and reasons to manage the creation of your product BoM in PLM.

The benefit of bill of materials management in PLM

PLM in nature is meant to be a tool to help engineering manage their production date while allowing dynamic collaboration and change control throughout the product development cycle.

The data managed in a product lifecycle management system includes CAD and BoM information, as well as additional supporting product information and documentation.

PLM functionality typically allows an organization to store any and all product information in a structured manner. The structured manner is what properly represents the product within all stages of the product’s development.

This includes everything from initial design requirements, to manufacturing requirements and process plans, to quality assurance documents- all linked to a single product structure.

This gives you the ability to graphically see a truly complete representation of any and all products managed within the PLM system.

In addition, many of the top PLM systems (such as PTC Windchill) give you the ability to manage different views of a single bill of material.

For instance, you could see the design or engineering view of the structure and all design information needed for that BoM product structure.

You would also have the ability to look at a manufacturing view that has the structure defined in a way to support the best possible manufacturing process, while it also links to any supporting information and work instructions.

Additionally, you could see a service BoM that represents exactly what is on-site or on the hands of a customer, with linked product information specifically related to service or support (such as a service repair or product manual).

ERP or MES systems are all about the financial and manufacturing execution aspect of product management.

These systems focus on tracking and managing all cost and profit throughout the process.

Because of this, changes are tightly controlled and require significant steps to ensure proper applications across the system.

There are also few systems that allow for full product representation inside of ERP or MES as outlined above. Nor do they fully support many different views of the same BoM.

ERP tends to only manage what is required to properly manufacture or sell a product, which does not always represent the full product design or its full breadth of supporting information and documentation.

There many impacts on these fundamental differences.

When to use PLM for BoM Management

Here are some general concepts as to when to use PLM for BoM management.

When your product development is in the dynamic phases that require many changes and updates at each phase gate, your bill of materials should be primarily managed in PLM.

If your product requires specific requirements management, detailed manufacturing, quality work instructions, or an intensive manufacturing process, it’s in your best interest to use product lifecycle management for your BoM.

At the very least, all of your product information should also be managed, or linked to your product lifecycle management system to ensure full accountability to all information updates required in the instance of change.

Integrating ERP and PLM

At a minimum, if you have an ERP system it’s important to integrate your system together with PLM.

It’s essential to establish key integration points between your enterprise systems that send needed information back and forth to your enterprise resource planning solution. This will help you properly execute new product releases and changes.

By integrating your systems, your ERP processes will ensure all proper tasks and functions are executed in your ERP or MES systems.

From there, your ERP to PLM system integration would send information back to your PLM system to close the loop.

These are our best practices to help you get ahead and to take product data further.

Here’s why every manufacturing company should be considering product lifecycle management applications.

Expand PLM software usage throughout your enterprise with PLM apps

Let’s face it, no company uses a single product data management system (PDM) or a Product Lifecycle Management (PLM) system for ALL of its organization’s needs.

Your organization likely uses an abundance of different technology software to collect and store data. These technologies can include customer relationship management (CRM) systems, quality management system (QMS) software, enterprise relationship planning (ERP) systems, application lifecycle management (ALM) systems, and so many more.

If your organization currently uses a PLM system, odds are you most likely paid a pretty penny for it. So why not make the most of that product lifecycle system investment and use your system’s complete functionality?!

Product lifecycle applications support, enable, and enhance the value and footprint of PLM software. PLM Apps go a long away to assist and ensure consistent access to up-to-date product data. They can help expand controlled access to valuable content and give functional groups a single simplified view of files, data, and content all within a single browser-accessible screen.

You’re going to want to invest in these kinds of advanced technology solutions that simplify data gathering processes and expand the value of your PLM investment. PLM apps are meant to help you find data easier which reduces user frustration and helps take productivity to new levels within your organization.

PLM applications, also referred to as PLM system plugins, deliver on the dreams of many organizations. They are a simple solution that drastically increases enterprise PLM usage.

PLM apps integrate siloed data from disparate systems

With the use of multiple complex enterprise systems, your organization’s data is most likely held captive in siloed systems. Many PLM applications help connect these disjointed enterprise systems using common application programming interface (API) connection abilities.

PLM apps simply pull data from other enterprise systems into a new user-interface through API integrations. They don’t rely on interface features from other enterprise platforms or systems (besides the data and information they extract), therefore, they are less likely to be affected by a new release of the underlying enterprise systems!

PLM apps simplify searches for the occasional PLM software user

PLM apps change the user interface (UI) and user experience (UX) of your PLM system so that it’s easier to use. This can be useful for occasional or novice users who can feel overwhelmed by the complexity of their PLM system compared to those that use their PLM system on a daily basis.

PLM applications offer user-friendly interfaces that simplify the complexity of PLM systems and make it easier to search, find, locate, and understand product information. In fact, many of these tools even allow organizations to adjust settings for specific users (such as purchasing, marketing, accounting, etc.) so they can access the direct information they need.

PLM apps Many customers we work with use complex product lifecycle management systems such as PTC Windchill or Siemens Teamcenter. Due to the robust capabilities of these enterprise systems (and other PLM systems), many users find product data hard to navigate – especially if they aren’t daily users within these systems.

PLM apps speed up product development processes by providing users with complete access to real-time complex enterprise data.

Product lifecycle applications really do make PLM easier – see it for yourself by watching this short PLM applications video.

Customize PLM apps without disrupting your PLM software

PLM applications and system plugins offer simple and easy ways to customize enterprise product data systems. A PLM Administrator can customize the apps to conform to their company’s goals and prioritization of tasks without disrupting the PLM software itself.

Time after time, we see organizations add PLM customizations to their mainframe PLM software, only to wind up facing dozens of challenges as new system software versions get released. Because PLM apps are an extension of PLM software systems, they are minimally affected by upgraded software versions and updates (if at all).

PLM apps provide organizations with the ability to easily custom tailor simplified product lifecycle management interfaces or mashups. This functionality provides additional value and integration capabilities with other enterprise systems.

PLM Applications offer a brand-new UI for your intricate product data management system; enabling a fresh and simple user experience. They also have started to help organizations solve problems easier and faster with direct, accessible, and instantaneous insights from data.

Your systems are only as good as how you use them. If employees struggle to navigate your product lifecycle system interface, PLM apps are definitely something you should be looking into!

How PLM apps drive flexibility within your organization

PLM applications provide access to PLM information to employees outside of engineering such as marketing, sales, finances, and procurement.

Access to PLM system data provides another way for teams to identify the broad scale of their day to day activities and information. This can help teams understand and prioritize tasks to be more efficient and productive.

This flexibility allows teams to work the way they want. By enhancing a complex system and tailoring each end-user experience, it’s easy to see how these PLM system plug-ins can drastically improve productivity and drive value across an organization.

What is better than providing every department with product information that they want and need to do their job?!

Want to learn more about PLM Applications and how they could pair up with your current enterprise systems? Let’s have the conversation!

If you have Windchill, a PLM (product life cycle management system from PTC), odds are it’s where your organization stores a lot of really great product data and information. It also means there’s a high likelihood many employees in your organization need access to that valuable product information.

But what happens when people within your organization need to access valuable product information, but they aren’t necessarily veteran Windchill (or PLM system) users? What happens when your ‘casual Windchill users’ only want to quickly get to the information but simply don’t want to be “Windchill users”? 90% of the time this scenario involves your experienced Windchill users being disrupted by requests to pull product information.

Right at this point – exactly when people in your enterprise need access to information in systems they don’t use on a daily basis – is when you lose efficiency, productivity, and revenue. This cross-departmental disruption leads to wasted time, and wasted time leads to wasted money. PTC realized these challenges and created a solution to combat complicated enterprise system interfaces, varying user needs, and disparate enterprise data sources – It’s called Windchill Navigate.

To make Windchill PLM, or any PLM information more accessible and solve disruption challenges, PTC designed Windchill Navigate role-based applications (apps) that allow users to easily access and consolidate information from secure systems like ERP, MRP, CRP, and PLM systems like Windchill. For instance, by using these applications, a tool designer could call up drawings without having to go through the whole interface of Windchill. The applications pull up windows to look directly into systems, without forcing a user login in and navigate complex product design or enterprise planning systems. 

For example, by using PTC’s Windchill solution, a tool designer could simply type in a drawing number he or she was looking for on the PTC Windchill Navigate application, and the drawing files would pop-up instantly on the screen. These simple product data navigation features also work with product information that purchasing, quality, or any other departments might need access.

PTC’s Windchill Navigate applications make it easy for anyone…ANYONE in an organization to obtain product information without having to be a Windchill system expert. One of the great things about these role-based applications is – depending on who you log in as – the apps can be set up to determine what type of information access someone has, as well as what types of product info an employee can access. 

For instance, someone on a shop floor could access Windchill Navigate applications, and with a simple click in a window would display all the information they need about a drawing. Or perhaps someone only needs to see bills of materials, they could do that in one location by accessing a Windchill Navigate application. Just like PTC Windchill, PTC Navigate is a web-based application. This means all an organization really needs is a web browser and a login and instantly anyone can start working.

Windchill Navigate applications are also completely customizable. This allows your organization to control exactly what displays on the search screens, as well as, how that information would be delivered to your users. In fact, PTC even created a Windchill Navigate Productivity calculator to demonstrate how much money enterprise collaboration can save a business. It even lets you estimate your exact company’s potential annual productivity savings!

Bottom line, there really are a lot of great benefits that come along with being able to easily deploy Windchill access throughout an enterprise in a unique and stress-free way. And remember, Windchill Navigate also integrates with other enterprise systems, not just Windchill.

But wait…there’s more!

You can make the user experience even better by implementing Windchill Navigate and extending functionality and configurability with EAC Productivity Apps. In case you are not familiar with us, our company (EAC Product Development Solutions) specializes in transforming the way companies design, manufacture, connect to and service their products.

One of the ways we do this is through implementing, maintaining, and helping customers with PTC Windchill product lifecycle management systems. Being the Windchill experts that we are, with extensive years of experience (over 23 years to be exact), we work with hundreds of organizations and their PLM systems. This is precisely how we know the need many manufacturing organizations have to extend enterprise system data and capabilities even further!

Working with our Windchill customers over the years, we recognized patterns of system requests and capabilities that just didn’t seem to be specifically addressed by existing solutions. We recognized and researched system challenges that many organizations tended to face with their PLM systems and realized the need to help organizations quickly deploy Windchill, increase user adoption, and capitalize on system functionality. After all, we live in a world obsessed with speed and efficiency. So, to quote the wisdom of Daft Punk, we needed to make complex PLM systems Better, Faster, and Stronger.

Furthermore, we realized valuable data our customers acquired from their other disparate enterprise systems never seemed to be tied together with product data from PLM systems. This was increasing our client’s risk of transferring obsolete inaccurate data. With that knowledge, we knew our solution needed to be able to connect multiple streams of data from different locations and enterprise systems, and even different databases.

All these reasons drove us to develop what we refer to as EAC Productivity Apps. They help organizations quickly advance and capitalize on Windchill PLM capabilities. Although EAC apps are different from Navigate applications in many ways, what I believe really sets them apart is how they use and leverage the concept of data mash-ups. Multiple sources of information brought together to simplify a role-specific workflow.

EAC productivity applications take product data and information from a variety of different systems and transform that data into an easily consumable visual dashboard for any user. Essentially, our apps create a way for organizations to easily connect data from multiple enterprise databases, bring it into one accessible location, and tailor it to the needs of a specific user. This allows any user to easily have all the information he or she could desire with a few simple clicks.

EAC apps also help users access product information, search for information, get bill of material reports, create and manage other related documents, and look at associated parts.

You’re likely to have experience with Bill of Materials (BoMs) if the nature of your business has anything to do with product development.

Let’s talk about why bill of materials are so important, how BoMs impact business, and the best BoM management practices. Or check out another helpful article on BoM management, “How BoM Management plays a role in your PLM processes“.

The importance of bill of materials

BoMs define products as they are designed (CAD or engineering bill of materials), as they are ordered (sales bill of materials), as they are built (manufacturing bill of materials), and as they are maintained (service bill of materials).

They incorporate product information from design and engineering, document control, operations, manufacturing, purchasing, contract manufacturers, and more. Bill of materials influence inventory levels, material purchases, shop floor assemblies, and so much more.

In fact, departments often rely on BOM records to get the job done right. Whether you realize it or not, your BoMs drive and affect your businesses’ operational success. This is why it is so important that your organization creates and manages well-organized, correct and up-to-date bill of materials.

BoM information accuracy and why it matters

BoMs require complete and accurate information, in order to successfully benefit design, manufacturing, sales and service building quality products.

The accuracy of BOMs influences an organization’s ability to make well-rounded product development decisions. These decisions fundamentally impact the efforts organizations peruse to generate a product in the most efficient, cost-effective way.

Oftentimes creating BOMs requires input from design, procurement, manufacturing, and sales. Using manual methods to collect and enter items on various BoMs increases the risk of producing inaccurate, out-of-date, or even possibly duplicate BoM versions.

Furthermore, if departments produce products based on incorrect or inaccurate bills of materials, delays to market can occur. This can not only be very costly for an organization, but it oftentimes impacts an entire supply chain.

Inaccurate bills of materials are one of the costliest errors engineering companies can make. In order to avoid the risks of inaccurate BoMs, many organizations have started to reevaluate the way they create, manage, and share product information.

BoM management processes

Bills of materials (such as eBoMs, sBOMs, mBoMs) are most-likely part of your product development process. That being said, what are your current processes for managing those BoMs?

How do you share, collaborate, and ensure the accuracy of your organizations’ bills of materials? Do you find it difficult to manage the differences between them and keep the data consistent across eBOM (engineering bill of materials) and mBoMs (manufacturing bill of materials)?

Odds are if you have yet to implement technology solutions to manage your bills of materials, your methods for BoM management most likely involve spreadsheets, emails, rekeying information, and multiple other systems of communication.

If this is the case, don’t worry – you’re not alone. Studies show nearly 50% of product development companies still use spreadsheets (or sometimes even nothing at all) to manage complex bill of materials!

Despite the big workload that BoM management represents, many organizations are still comparing bills of materials in excel spreadsheets or by opening separate BoMs and manually connecting the dots. This management approach is not only tiring, but it also increases risks of human error and mistakes, especially if the bills of materials are very long.

In fact, is not unusual to find one giant excel spreadsheet on top of information managed by PLM (product lifecycle management), ERP (enterprise resource planning), CRM (customer relationship management) and other databases. Why is that? The information required to assemble bill of material documents tends to reside within separate, disconnected enterprise systems.

It’s time to change that.

Connecting business systems and information

In a world of complex, role and department-specific enterprise systems, productivity can seem quite limited. But the truth is, with the help of technology, businesses no longer need to operate this way. Collaborative solutions exist, and they really are as simple to implement as they, well… should be.

System integration tools (such as applications) change the way organizations create, manage, and share product information- without even having to upgrade or change current enterprise systems.

Using system API connections, applications can pull data from disconnected enterprise systems and consolidate it into centralized dashboard display windows. In fact, many integration applications are even ready to go straight out-of-the-box (yes, this means they require absolutely no special configurations or complicated implementation at all).

For instance, productivity apps offer simple, role-based access to data and other enterprise systems making it easier for stakeholders to view and understand consolidated product information and data. What makes simple applications that integrate enterprise data even better is the fact that most of these system collaboration tools are even affordable.

With a single view to into multiple enterprise systems (such as ALM, MRP, ERP, SLM, CRM, Accounting, and PLM) you can be sure that users have access to the latest and most accurate product information when they need it, and how they need it. There’s really no catch. Productivity apps really are solutions that are; easy, affordable, and that solve the complexity of dealing with multiple disconnected enterprise systems.

Effective BoM management & bill of materials software

Parallel to system integration apps that can pull and consolidate enterprise data, BoM applications can also automatically consolidate real-time data across enterprise systems.

This means organizations can enable real-time BoM collaboration – and that is a game changer.

Real-time BoM collaboration empowers users with capabilities to collaborate and work together creating a bill, sharing BoMs and associated data, and even preview CAD drawings and images. It also opens up the ability to simultaneously edit manufacturing bill of materials, while completely avoiding duplicate and inaccurate documents. This enables users to get a virtual ‘live view’ of data.

Users are able to maintain and manage all associated product documentation such as part datasheets, materials required, CAD drawings and files, as well as anything else that is needed to manufacture a product all in one centralized location. This reassures one sole accurate and revision-controlled bill of material for a product.

This is exactly why it is so important to establish systems and methods that enable all departments within your product development process to be able to share, collaborate, and ensure the accuracy of your bills of materials.

A simple bill of materials software

Our experts at EAC Product Development Solutions recognized the need for better BoM management within many organizations- That’s why we created our bill of materials software application, BoM Reports.

Our BoM Reports PLM application is essentially an out-of-the-box PLM system plugin. It’s easy to use, simple to integrate, and an extremely affordable for any organization.

We designed our Bill of Materials Reports application with the intention of making manufacturing bill of materials and engineering bill of materials management ‘easy’ for organizations of all sizes. Meaning- our bill of materials software can even work for small businesses!

Our BoM Reports app delivers access to your accurate bill of materials database while it provides visual representations, cost rollup for materials, and detailed informational listings of items within bill of materials.

We guarantee our BoM Reports application will enhance your bill of materials management. In fact, it has changed the way many of our customers do business.

Our EAC Productivity app enables purchasers to see product cost roll-ups during design, so they can hit cost targets. It allows project managers to see the highest level status and availability of constituent parts so they can keep projects on time and budget. It helps fabricators see what version of parts go into the build so they can prevent scrap and rework- and SO much more!

We’re excited about how our organization is enhancing product development and we would love to share more information with you about how our EAC productivity apps really work.

If you would like more information about apps that could work for your business insert your information below. We promise not to fill up your inbox with overloads of information, we simply want to share tips, tricks, and tools that will help your organization succeed.

What are PLM Apps?

Product Lifecycle Management (PLM) Applications (Apps) take data from your product lifecycle management software and combine it with data from your other enterprise solutions to create a single, accessible dashboard view (of all your data), that can be customized for any role within your organization. 

Essentially, PLM Apps offer a comprehensive, basic IoT scheme to connect to your equipment, collect data, begin data/alert/notification workflows, deliver role-based dashboards, and more.

Here are four ways that PLM system applications could benefit your business. 

PLM Apps, Systems, and more

Odds are, if your business is currently involved with the creation or production of any sort of product, you have likely heard of (or you might already be incorporating) product lifecycle management practices within your business. For those of you who are newer to the concept, product lifecycle management (PLM) often involves implementing software solutions referred to as product lifecycle management software, or systems. 

Product management software systems (such as PTC Windchill, SAP PLM, Oracle Agile PLM, Teamcenter PLM, Autodesk Vault, Centric Software, Aras, etc.) are designed to manage your product’s entire lifecycle from ideation through engineering, design, manufacturing, service, and even the disposal of your manufactured products. Oftentimes, PLM software systems are implemented with the intention to integrate product data with other business processes such as manufacturing execution systems (MES), enterprise resource planning (ERP) systems and many other enterprise solutions. However, the reality turns out to be much more complex. 

PLM systems are complicated. These systems are complex due to their sophistication and immense capabilities.

In fact, due to the intricacy built within PLM, many companies commonly face challenges with PLM solution interfaces, features, integrations, data sharing, reporting, navigation, and user adoption. Soon enough the PLM technology lives in a ‘vacuum’. Sales and quality managers who don’t use it daily may find it difficult to use. 

Other employees might avoid using the PLM systems entirely, and even those who do access the product lifecycle systems daily may find it challenging to coach others who have minimal exposure to these tools. This is exactly why we hear many companies who are not fully entrenched within their PLM systems claiming, “PLM systems don’t deliver on business requirements” or “PLM functionality you expect doesn’t work”. 

The reality is – people and departments cannot perform their tasks in isolation. This is exactly where PLM apps add value to your business and streamline workflows.

1. PLM Apps promote cross functional alignment

Traditionally, functional areas within our businesses such as sales, marketing, finance, and operations specialize in different portions of organizational planning activities, which result in conflicts over expectations, preferences, and priorities.

Think about it for a second. 

Organizations tend to have isolated departments focused on different business objectives. They often use different data collection systems to accomplish unique tasks. While organizations may consider their teams to be functional, they may fail to recognize the efficiencies they could drive with full cross-functional alignment between and across teams. That or the cross-functional alignment that organizations initially targeted with product lifecycle management didn’t work out as well intended.

This is just one of the reasons PLM Applications are a game-changer.  PLM Applications break departmental silos by providing semantic interoperability, ultimately enabling cross-functional alignment. 

I know what you’re thinking. “That’s great.. but how exactly does that work?”

Or perhaps, “That’s exactly what I was told my PLM software was supposed to do” just came to mind. The reality is – PLM systems are completely capable of doing everything you had purchased them for, but training everyone in these complex systems is more than a chore. PLM Apps take the foundational features and functionality of your PLM systems and make them easy. 

The biggest advantage of these applications is that they actually motivate your siloed departments to utilize the technology investments you’ve already made. PLM Applications extract data from your existing enterprise software systems (such as ERP, MRP, PLM and more), combine that integrated data into easy-to-use interfaces, and enable role-based data access to any user who needs it.  

Check out a real-life example of how a fast-moving apparel industry made the product development process exponentially faster and more efficient with the use of mobile apps.

For example, purchasing departments spend most of their time within Enterprise Resource Planning (ERP) systems creating purchase orders, checking stock levels, scrap/rework, etc. They commonly face challenges retrieving engineering data (such as PDF’s, DXF’sand IGES) that are contained in systems controlled by engineering or IT. PLM system applications create self-serve user-based environments that integrate combined enterprise data into consumable interfaces for any end-user or role. 

Essentially, PLM applications build user interfaces that non-technical staff can actually understand. PLM Apps can also act as an extension to your existing engineering system, allowing your departments to retrieve drawings without having to ask or burden an engineer. In fact, PLM application interfaces can even be adjusted to display key purchasing information. They have the ability to retrieve all documents (such as PDF’s, DXF’s, IGES, and more) that are associated with a specific order or drawing file. 

Creating a self-service business environment for your departments allows purchasing to retrieve the correct drawings (PDF, DXF, IGES) without having to rely on engineering or configuration management.

This is just a few of the ways that PLM engineering applications can enable cross-functional alignment throughout your organization. 

2. PLM Applications simplify communication among distributed teams

Forget the need to run around and collect information from multiple departments in order to collect the data a business division needs to do its job. The infrastructure within PLM Apps allows for access/permission controls and change management. 

This means you no longer will need to disrupt other departments or coordinate schedules just to exchange information. Plus, by providing everyone with instant access to relevant and up-to-date product information all teams will be on the same page.

3. PLM Apps optimize all aspects of the manufacturing process

Once your siloed teams start to align, the communication between distributed departments becomes more efficient. Your business will be well on its way to optimizing your overall performance. By centralizing all aspects of your product data, your organization will notice relevant common grounds and establish open communications about areas for continuous improvement. 

PLM Applications make it easier to view and understand product data within one simple interface gather information from many systems; ultimately enabling your teams and your organization to make better and faster decisions.

Your team’s alignment and enhanced communication will create opportunities for action and better execution. Being able to access accurate data helps everyone maximize output, reduce costs, increase product quality, and get products to market faster.With actions that lead to better execution, your organization will see more success. 

4. PLM Apps drive accurate data

According to the Harvard Business Review, workers waste approximately 50% of their time locating data, finding and correcting errors, and searching for sources to confirm the accuracy of data. 

Can you believe that?! 50 percent! In addition to wasted time; inaccurate data inevitably leads to redundancy and inefficiency. 

Let’s put it in perspective. 

Essentially, we are talking about approximately half of the time and salary we are paying managers, decision makers, data scientists, and knowledge workers – gone because people have a hard time accessing data. This scenario makes it easy to see how bad data and complicated interfaces can cost an organization big – time, money and possibly reputation. PLM Applications can help protect you from the negative impacts of bad data.  PLM applications can help everyone access to one centralized data source – quickly, and easily. 

That’s right. One. 

By using only one source for data, your information will be easier to maintain and keep clean. You can be sure everyone is accessing data that is accurate, verified, and up-to-date. Besides, let’s not forget, data drives decisions. By using PLM applications to access and collect your data, your organization can be confident that the data you use for your day-to-day operations is data you can trust. 

Overall, PLM applications greatly promote cross-functional alignment throughout organizations, eliminate communication complications between distributed teams, optimize performance aspects within manufacturing processes, and centralize data to ensure accuracy. Think PLM applications could improve the way your business operates? Check out how EAC’s custom PLM applications – EAC Productivity Apps – connect all aspects of your organization. 

In today’s fast-paced manufacturing environment, agility, accuracy, and collaboration are more essential than ever. Windchill, PTC’s powerhouse Product Lifecycle Management (PLM) solution, delivers all three by providing secure, real-time access to product data across disciplines and locations. Companies stand to reduce costs, speed innovation, and enhance next generation products. PTC’s product lifecycle management (PLM) software, Windchill, lets you do just that. Designed to streamline product development from concept to service, Windchill empowers teams to work smarter, innovate faster, and maintain quality—no matter how complex the lifecycle. But let’s start by answering the basics first: what is windchill?

What is PTC Windchill?

PTC Windchill is a product lifecycle management (PLM) application suite that leverages a consolidated view of product information through multi-system data. It’s a systemic enterprise wide approach to maintaining product and process quality throughout the entire product lifecycle. Released by PTC in 1998, Windchill made its mark as one of the first internet-based PLM platforms. It has since become an industry staple across sectors (automotive, aerospace, electronics, medical devices, and more) supporting over a million users globally.

PTC Windchill PLM software provides a complete functionality dimension to help organizations capture product structures from computer-aided design tools, transform them into full engineering bill of materials (eBoMS), to manufacturing bill of materials (mBoMS), to service bill of materials (sBoMS) all while retaining the linkages between different perspectives on the product. Windchill solutions break down organizational barriers, allowing teams to work faster and more accurately all while reducing time-to-market and cutting costs.

Why Windchill Matters: Core Capabilities that Redefine PLM

When companies are juggling increasingly complex product designs, global supply chains, and regulatory demands, having the right PLM foundation is critical. Windchill provides the structure, visibility, and automation needed to handle this complexity without slowing innovation. Its core capabilities not only keep product data accurate and accessible but also empower teams to make faster, better decisions across the entire lifecycle.

Centralized, Secure Product Data Management

Windchill functions as a single source of truth (consolidating CAD files, BOMs, requirements, and supplier data) all housed in a scalable web architecture. Whether you’re working in engineering or collaborating with external partners, you’ll always have a current, secure view of product information.

Effortless BOM and Change Management

Windchill’s dynamic Bill of Materials (BOM) management enables inline editing, structural comparisons, and variant configuration for agile product planning. And with built-in Engineering Change Management (ECM) workflows, you can automate review processes, approvals, and compliance documentation to speed up time-to-market and reduce errors.

Workflow Automation and PLM Collaboration

With task and role-based apps, Windchill supports intuitive collaboration for both expert and casual users. From manufacturing to service teams, everyone can access relevant data through task-specific interfaces without over-customizing the system. This makes handoffs smoother and ensures alignment across functions.

Scalability and Deployment Flexibility

Whether deployed on-premises, in a private cloud, or via Windchill+ SaaS, the platform scales with your needs. Organizations benefit from streamlined upgrades, uptime, and strong compliance controls.

Elevating PLM: AI-Ready Product Development

Windchill isn’t just about data—it’s about intelligent data. By housing consistent, accessible product information, Windchill forms a foundation for AI-powered innovation. That means better decision-making, automated routine workflows, optimized resource use, and faster design improvements.

Key Benefits at a Glance

For many organizations, the true value of a PLM system comes down to the tangible benefits it delivers day-to-day. Windchill is designed to make collaboration easier, processes faster, and information more reliable, no matter how large or distributed your teams may be. By looking at its benefits side by side, it becomes clear how Windchill helps manufacturers overcome common product development roadblocks.

Core Windchill Capabilities

Beyond the big-picture advantages, Windchill delivers a deep set of tools that tackle the nuts and bolts of product lifecycle management. These capabilities are what allow engineering, manufacturing, and service teams to stay aligned—even when managing thousands of parts, configurations, or requirements. By exploring its core features, you can see how Windchill creates a connected, digital foundation for end-to-end product success.

Windchill’s robust feature stack supports even the most intricate development environments:

Windchill also supports industry-specific packages—PDMLink, MPMLink, ProjectLink, Compliance, Cost, FRACAS, FMEA, and more—so your team can tailor the platform to its use case, from reliability analysis to technical documentation.

Example Use Case: Digital Thread with IoT Integration

PTC’s integration of Internet of Things (IoT) with Windchill closes the loop between product data and actual performance in the field. That enables real-time error reporting, role-based insights, and proactive maintenance or design improvements—putting reliability right in your development cycle.

Next Steps with Windchill

So, what is Windchill? It’s much more than PLM. It’s the digital backbone that unifies product data, processes, and people across your organization. With modern deployment options, robust feature breadth, and readiness for AI, PTC Windchill equips manufacturers to innovate confidently, reduce cost, and accelerate delivery all while maintaining quality and control.

Looking to better understand how a PLM solution like Windchill can benefit your company? Check out The Manufacturer’s Guide to PLM Best Practices to learn more.